Project Showcase
Pole Box - Single Pole
Custom-designed pole boxes crafted from high-quality grey Dough Molding Compound (DMC). The single-pole box design optimizes wall thickness, enabling higher rating applications (compared to 4 pole design) without compromising assembly efficiency. DMC's thermoset properties provide exceptional heat resistance, ensuring durability in demanding environments.
Utilizing a 300-ton plastic compression molding machine, we produce precise enclosures that effectively isolate poles during operation and maintenance. The molds for these boxes are designed and developed by Raman Thermosets, guaranteeing superior quality and reliability.
Transfer Molded Solenoid Coils
Precision-molded solenoid coils designed for actuating mechanisms. Our advanced transfer molding process effectively prevents distortion of the copper windings while encapsulating the windings and leaving the contact terminals exposed. This ensures optimal performance and reliability.
The molds for these components are designed and developed by Raman Thermosets, guaranteeing superior quality and accuracy. We utilize a 150-ton transfer molding machine to produce these molded coils, using blue Dough Molding Compound (DMC) for its excellent insulating and heat-resistant properties, ensuring optimal performance even under demanding operating conditions.
Transfer Over Molded Motor Housing
Durable washing machine motor housings manufactured using precision transfer molding techniques. Our advanced transfer molding process ensures that the electrical contact terminals remain exposed for easy connection.
Manufactured using grey Dough Molding Compound (DMC) for superior insulation and heat resistance, these housings are produced on our 150-ton transfer molding machine. The molds, expertly designed and developed by Raman Thermosets, guarantee precise fit and optimal performance.
Metro Coach Handles
Custom-designed support handles for metro coaches manufactured using plastic compression molding technique. These durable and aesthetically pleasing handles are manufactured using precision molding techniques to ensure optimal quality and performance. Blue melamine formaldehyde resin provides excellent resistance to scratches, abrasion, and chemicals, making it ideal for high-traffic environments while maintaining a hygienic and easy-to-clean surface. The mold, designed and manufactured by Raman Thermosets, is used to produce the product on our 150-ton compression molding machine.
Molded Case Circuit Breaker (MCCB)
Custom-designed molded case circuit breakers (MCCBs) to protect electrical circuits from excessive currents. Our expertise extends to mold design, development, and production, ensuring the highest quality and reliability.
Using advanced manufacturing techniques, we produce MCCBs that are tailored to meet your specific requirements. Our 200-ton compression molding machine ensures precise and efficient production, while the Dough Molding Compound (DMC) used provides exceptional heat resistance.
By choosing Raman Thermosets for your MCCB needs, you benefit from our expertise in manufacturing components that safeguard your electrical systems.
Coming Soon
Stay tuned as we update this page with more assembly, molding, and machining projects.
Pole Box - Four Pole
Precision-molded 4-pole boxes designed for lower-rating applications. We specialize in manufacturing these enclosures using our state-of-the-art molding techniques, including mold design and fabrication by Raman Thermosets. Our 300-ton compression molding machine is used to mold these boxes from high-quality grey Dough Molding Compound (DMC) adhering to strict industry and regulatory standards. DMC is a thermoset resin known for its excellent insulating and heat-resistant properties, making it ideal for electrical applications.
Contact Carriers
High-performance contact carriers are essential components for precise electrical contact management in demanding systems.
Manufactured at Raman Thermosets using a 150-ton plastic injection molding machine, these carriers are produced with exceptional precision and efficiency. Advanced CAD & CAM software, such as SolidWorks and iMachining, is utilized for mold design and development, ensuring optimal performance and reliability.
The melamine polyester thermoset molding resin used in the manufacturing process is carefully selected based on specific customer requirements, providing superior insulation, heat resistance, and durability.
Operating Mechanism
Comprehensive assembly solutions for operating mechanisms, featuring precision-engineered components and expert assembly techniques. Our dedicated assembly line at Raman Thermosets ensures the seamless integration of moving parts for optimal electrical contact management in complex systems.
We purchase high-quality materials to meet specific customer requirements and conduct rigorous quality and functional checks on each individual component before and after final assembly. This meticulous approach guarantees the delivery of reliable and efficient operating mechanisms.
Electrical Fixed Part Assembly
At Raman Thermosets, we specialize in offering end-to-end solutions for high-quality molding and assembly products, tailored to meet our customers' specific requirements. The electrical fixed part assembly includes a molded pole box assembled in a fixed part housing to safely isolate electrical poles without circuit interruption. We work closely with our clients to understand their needs and design and manufacture molds that precisely match their specifications.
Utilizing advanced Dough Molding Compound (DMC) for its exceptional insulating properties, we produce these boxes on our 300-ton compression molding machine.
Our dedicated assembly line then seamlessly integrates the molded pole box with other customer specific components to complete the assembly. This comprehensive approach allows us to meet our customers' demands while maintaining efficient cycle times and delivering products of the highest quality.
Arc Chamber
Raman Thermosets specializes in manufacturing high-quality arc chambers, tailored to meet your specific requirements. Arc chamber used to contain and extinguish the electric arc that forms when the circuit breaker interrupts a fault current. Our team specializes in creating custom molds for arc chambers, tailored to your exact requirements. We leverage advanced design and development techniques to ensure optimal performance. Dough Molding Compound (DMC) is suitable due to its insulating and heat resistant properties. Molding is performed on our in-house 150-ton compression molding machine. The channels for the internal baffle plate are carefully processed by our finishing and de-flashing team to ensure your final product meets your exact requirements.
