Our Services
Raman Thermosets (RTPL) has grown into a leading provider of plastic molding solutions for customers all around the globe. RTPL offers a comprehensive suite of molding services – encompassing compression, transfer, and injection molding techniques, for both thermoset and thermoplastic resins. We specialize in engineering-grade plastics, ensuring that we can meet the demanding requirements of various industries. We are able to assist our customers throughout their product life cycle from mold design and manufacturing, to plastic molding, and final assembly.
Leveraging cutting-edge technology and a working closely with our customers, RTPL is a trusted partner for businesses globally, ensuring each client's specific needs are met and their vision is transformed into high-quality, functional plastic products
Mold Design & Development
Precision at Speed: Pioneering Your Vision from Design to Mold Development
-
Complete Product Design Solutions: Our team offers comprehensive product design services, taking your vision from concept to production. We utilize the latest CAD software, including SolidWorks, SolidCAM, and iMachining, ensuring seamless collaboration and compatibility with your existing systems. Our team also supports customers with Design for Manufacturability Analysis (DFM) to optimize mold development.
-
Cutting-Edge Technology: Leveraging a state-of-the-art machine park featuring CNC milling, Wire EDM, EDM, and super drilling machines, we guarantee the production of high-precision molds with exceptional accuracy.
-
Fast Track to Production: We optimize our workflows for faster mold development to meet your exact specifications without compromising quality. This translates into shorter lead times and a quicker time-to-market for your product
Post Molding Subassembly
Seamless Integration: From Molding to Final Assembly
-
One-Stop Shop for Complete Solutions: We don’t just mold parts – we bring your vision to life. Our skilled workforce possesses the expertise to assemble even the most intricate components, delivering the final functional product you need.
-
Dedicated Assembly Lines: Whether you require assembly of customer-supplied parts or integration with our in-house plastic molded components, our dedicated assembly lines ensure efficient and accurate production.
-
Expertise Across Industries: We have extensive experience handling complex assemblies for various industrial sectors, such as electrical, aerospace, defense, consumer appliance, automotive, atomic research, and more.
Logistic Support
Seamless Global Reach: Your One-Stop Shop for Import & Export​
-
Global Sourcing: We leverage our extensive network to source any engineering plastic - per your raw material requirement, no matter the location.
-
World-class Exports: We handle the entire export process, ensuring your finished products reach any destination efficiently, by air or sea.
-
Expedited Delivery: Our global network of experienced agents ensures the fastest and safest import and export solutions for your needs.
Plastic Molding
Unmatched Versatility: Your One-Stop Shop for Thermoset & Thermoplastic Molding
-
Extensive Machine Park: We boast a wide range of microprocessor-controlled injection, compression, and transfer molding machines, from 35 to 300 tons clamping capacity. This allows us to tackle projects of all sizes and complexities, ensuring we have the right plastic molding solution for your specific needs.
-
Material Expertise: We work with a diverse range of thermoset and thermoplastic materials, including PF, UF, MF, DMC, SMC, DAP, ABS, PA-66, PC, and PS.
-
High-Volume Production: With a processing capacity exceeding 30 metric tons of engineering plastic per month, we can efficiently manage both short-term and long-term projects, meeting your demands at competitive cost.
Quality Control
Uncompromising Quality: Ensuring Precision at Every Stage
-
Our commitment: At RTPL, we are committed to delivering products that meet the highest quality standards. All our manufacturing locations are certified to ISO 9001 quality management standard to ensure consistent quality and customer satisfaction.
-
Precision Measurement: We utilize advanced equipment like video measuring machines and calibrated gages to guarantee dimensional accuracy and adherence to specifications.
-
Material Integrity: Our hardness testers verify material properties, ensuring the components meet the required strength and durability standards.
-
Surface Perfection: Profile projectors and surface gauges allow us to perform in-depth inspections for surface irregularities, guaranteeing a flawless finish on your final product.
Reverse Engineering
Reimagining the Future: From Product to Mold​
-
Precision Reverse Engineering: Our expert team meticulously analyzes your existing products to extract critical dimensions, tolerances, and material specifications.
-
Innovative Mold Design: We leverage our deep understanding of reverse engineering to create custom molds that optimize production efficiency and minimize costs.
-
Expert Analysis and Recommendations: Our engineers provide valuable insights into design for manufacturability, suggesting improvements to enhance product quality, reduce production time, and lower costs.
-
Tailored Mold Solutions: We collaborate closely with you to develop molds that perfectly replicate your existing product while incorporating innovative gate, runner, and ejection systems for optimal performance.
-
Competitive Advantage: By reverse engineering your products, we help you protect your intellectual property and gain a competitive edge in the market